Published:2025-07-17 | Last Updated: 2025-07-17 Views: 2
Heating steam pipes are a type of pipeline system used to transport high-temperature, high-pressure steam. They are primarily used in industrial, commercial, or district heating systems to transport steam generated by heat sources such as thermal power plants and boiler rooms to end users (e.g., factories, hospitals, schools, residential areas, etc.) to meet heating, production process, or domestic hot water requirements.
Component | Function and Description |
---|---|
Working Steel Pipe | The core pipeline for steam transportation, usually made of seamless steel pipe or welded steel pipe which needs to withstand high temperature and high pressure. |
Insulation Layer | Usually made of rigid polyurethane foam or mineral wool, it plays a role in insulation, reducing heat loss and maintaining transportation efficiency. |
Protective Layer (Outer Casing) | Commonly made of high-density polyethylene (PE outer casing) or steel jacket structure, protecting the insulation layer from external corrosion and mechanical damage. |
Anti-corrosion Layer (if applicable) | If it is a steel jacket structure, the outer steel pipe surface is often coated with anti-corrosion coatings (such as coal tar epoxy, FBE, etc.) to prevent rust and extend service life. |
Sliding Support/Fixed Support | Ensures safe expansion and contraction of the pipeline during thermal expansion and contraction, reducing stress concentration. |
Guide Support | Guides the pipeline to move in a predetermined direction, ensuring stable operation of the pipeline. |
Compensator (Expansion Joint) | Absorbs pipeline expansion caused by temperature changes, protecting system safety. |
Drain Pipe (if applicable) | Discharges condensate when steam condenses, keeping the system dry. |
Alarm Wire (included in some pre-insulated directly buried pipes) | Detects water seepage in the insulation layer for timely maintenance, commonly used in high-grade directly buried heating pipelines. |
Nominal Diameter (DN) | Outer Diameter (mm) | Common Wall Thickness (mm) | Remarks |
---|---|---|---|
DN25 | 33.7 | 3.2 / 4.0 | Small diameter branch pipe |
DN32 | 42.4 | 3.2 / 4.0 | Branch pipe |
DN40 | 48.3 | 3.5 / 4.0 | Branch pipe |
DN50 | 60.3 | 3.5 / 4.5 | Branch pipe, drain pipe |
DN65 | 76.1 | 3.5 / 4.5 | Branch pipe |
DN80 | 88.9 | 4.0 / 4.5 | Branch pipe |
DN100 | 114.3 | 4.5 / 5.0 | Common steam main pipe |
DN125 | 139.7 | 4.5 / 6.0 | Common main pipe |
DN150 | 168.3 | 4.5 / 6.0 | Common main pipe |
DN200 | 219.1 | 6.0 / 6.4 | Main pipe |
DN250 | 273.0 | 6.0 / 7.0 | Main pipe |
DN300 | 323.9 | 6.4 / 8.0 | Main pipe |
DN350 | 355.6 | 7.0 / 9.0 | Large main pipe |
DN400 | 406.4 | 8.0 / 10.0 | Main pipe |
DN450 | 457.2 | 8.8 / 10.0 | Main pipe |
DN500 | 508.0 | 9.0 / 10.0 | Main pipe |
DN600 | 610.0 | 10.0 / 12.0 | Extra-large main pipe |
DN700 | 711.0 | 10.0 / 12.5 | Extra-large main pipe |
DN800 | 813.0 | 10.0 / 14.0 | Extra-large main pipe |
DN900 | 914.0 | 10.0 / 14.0 | Extra-large main pipe |
DN1000 | 1016.0 | 12.0 / 14.0 | Extra-large main pipe |
Notes:
The above are common specifications for prefabricated insulated steam pipes The specific wall thickness is selected based on design pressure, temperature, and standards (GB/T 8163, GB/T 3087, ASTM A106, ASME B36.10M, etc.).
The operating temperature typically ranges from 150°C to 350°C, with design pressures generally between 0.6 and 2.5 MPa. Specific requirements must be determined based on project specifications.
Common pipe materials include carbon steel seamless pipes such as Q235B, 20#, and ASTM A106 Grade B, or alloy steel pipes (e.g., 12Cr1MoVG) for high-temperature and high-pressure applications.
Item | Content | Description |
---|---|---|
Applicable Standards (Domestic) | GB/T 8163 | Seamless steel pipes for fluid transport |
GB/T 3087 | Seamless steel pipes for low and medium pressure boilers | |
GB 5310 | Seamless steel pipes for high pressure boilers | |
GB/T 9711 | Petroleum and natural gas industries - Steel pipes for pipeline transportation | |
Applicable Standards (International) | ASTM A106 | Carbon steel seamless pipes for high-temperature service |
ASME B36.10M | Dimensions of welded and seamless steel pipes | |
DIN 17175 | German standard for boiler tubes | |
Common Materials (Carbon Steel) | Q235B | Commonly used for low-pressure steam at ≤150℃ |
20# | Commonly used for medium-temperature steam at ≤350℃ | |
ASTM A106 Gr.B | High-temperature and high-pressure steam, with good high-temperature strength | |
Common Materials (Alloy Steel) | 15CrMoG | Used for high-temperature steam at ≤480℃ |
12Cr1MoVG | Used for high-temperature and high-pressure steam at ≤580℃ | |
Outer Casing Material (Directly Buried Pipes) | Q235B | Steel jacket outer casing, requiring anti-corrosion treatment |
HDPE | Polyethylene outer casing, suitable for directly buried hot water pipes, not typically used for high-temperature steam |
The working principle of heating steam pipelines primarily involves using pressure differentials to drive steam flow. High-temperature, high-pressure steam generated in boiler rooms or heat source plants is transported to various end-users requiring heating (such as heat exchanger stations, terminal radiators, process heating equipment, etc.), while maintaining the steam's temperature and pressure throughout the transportation process to ensure efficient heat exchange.
The specific principles are as follows:
(1) Steam Generation
The boiler heats water to produce steam, which is then pressurized and transported through a pipeline system.
(2) Transportation and Flow
The steam flows through the pipelines, relying on pressure differences to be transported from high-pressure to low-pressure ends. During this process, it gradually releases heat for heating or industrial heating purposes.
Insulation layers are installed on the exterior of the pipelines to minimize heat loss during transportation, maintain temperature, and ensure a stable supply of thermal energy at the user end.
(4) Condensation and Drainage
Some steam condenses into water during transportation and heat exchange. The pipeline system is equipped with drain pipes and steam traps to promptly remove condensate, preventing water accumulation from affecting transportation efficiency.
(5) Compensation for Thermal Expansion and Contraction
Due to significant temperature fluctuations Steel jacketed steam pipes use compensators (such as bellows compensators or sleeve compensators) to absorb thermal expansion and contraction, ensuring safe pipeline operation.
(6) Circulation (for Condensate Recovery Systems)
Condensate can be returned to the boiler room via insulated steel pipes reheated to generate steam again, achieving thermal energy recycling and improving system efficiency.
Heating steam pipes can be classified into the following categories based on their structural form, installation method, insulation method, etc.:
(1) Classification by installation method
Classification | Description |
---|---|
Overhead Steam Pipe | The pipe is laid overhead on supports, pipe racks, or bridges, which is convenient for maintenance and simple in construction, but it takes up a lot of space and is easily affected by the environment. |
Trench Steam Pipe | The pipe is laid in an underground trench, which is less affected by temperature and the environment, and is convenient for maintenance, but the construction cost is higher. |
Directly Buried Steam Pipe | The pipe is directly buried underground, saving space and providing good insulation. It often uses pre-insulated pipes, but the construction requirements are strict, requiring good anti-corrosion and insulation structures. |
(2)Classified by thermal insulation structure
Classification | Description |
---|---|
Steel Jacket Insulated Pipe | It consists of an inner working steel pipe for steam transportation, an outer protective steel pipe, and an insulation material filled in between. It also includes sliding supports and guide brackets, suitable for high-temperature steam directly buried laying. |
Polyurethane Thermal Insulation Steel Pipe (rarely used for high-temperature steam) | Suitable for hot water transportation, polyurethane material is directly foamed and filled between the working steel pipe and the PE outer casing. However, polyurethane can easily decompose under high steam temperatures, so it is generally not used for directly buried steam pipes. |
Rock Wool Insulated Pipe | Using rock wool as the main insulation material, it is mostly used for overhead steam pipes. It has good heat insulation, simple construction, and moderate cost. |
(3)Classified by functional use
Classification | Description |
---|---|
Main Steel Jacketed Steam Pipe | The high-temperature steam main line output from the boiler room or heat source plant, with high pressure and large transportation volume, is the backbone of the heating system. |
Branch Steam Pipe | The transportation branch line branching off from the main pipe, connecting to various user heat exchange stations or end-use heat equipment. |
Return (Condensate) Pipe | Recovers the condensate after use and transports it to the boiler room for secondary utilization, improving system energy efficiency. |